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Fuel Efficiency Upgrades on Hapag-Lloyd Containers

Fuel Efficiency Upgrades on Hapag-Lloyd Containers

Mar 19, 20263 min readMarineLink News

Accelleron and HD HMS have successfully conducted EPLO projects on two Hapag-Lloyd container vessels, resulting in significant fuel savings for the shipping line. The Basle Express and Essen Express, both 14,000TEU vessels, underwent main engine tunings and turbocharger component modifications to reduce engine loads, leading to a 10g/kWh reduction in fuel consumption, equivalent to 5% of overall consumption in specific load ranges.

The EPLO projects not only improved the vessels' efficiency but also reduced their carbon footprint. With the implementation of Engine Part Load Optimization, Hapag-Lloyd's container vessels can now operate at engine speeds lower than their original design, while still delivering required propulsion power when needed. This allows the vessels to take advantage of energy-efficient operating profiles and reduce their environmental impact.

The partnership between Accelleron and HD HMS has enabled the shipping line to extend its EPLO implementation for the remaining eight vessels in its Dortmund Express class fleet. The companies have demonstrated their expertise in providing tailored vessel lifecycle solutions, including turbocharger hardware optimization and main engine tuning to align with part-load operation. This approach has proven successful in improving vessel efficiency and reducing fuel consumption.

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The vessels were optimized in an efficient project, with commissioning completed just four weeks after the initial orders were placed. The positive results from the EPLO projects have led Hapag-Lloyd to invest further in this solution, recognizing its potential to improve vessel competitiveness and reduce emissions. As regulatory frameworks such as FuelEU Maritime and the EU Emissions Trading System continue to incentivize emissions reductions, EPLO is becoming an established upgrade solution for vessels operating at part engine loads.

The integration of Engine Part Load Optimization solutions has become increasingly important in the maritime industry, as pressure to improve vessel competitiveness grows. The implementation of EPLO enables vessels to operate more efficiently and reduce their environmental impact, making it a crucial component of modern shipping operations. As such, Accelleron and HD HMS's partnership is a significant step forward in promoting sustainable maritime practices.

The use of fixed cut-out functionality added to one turbocharger further increased efficiency at part engine load. This modification allowed the vessels to optimize their performance while maintaining required propulsion power when needed. The successful implementation of this solution demonstrates the potential for EPLO to deliver tangible benefits for vessel operators.

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EPLO improves engine efficiency at the most relevant power range for each vessel, optimizing turbocharger configuration and engine parameters to match today's slower operational profiles. This approach enables vessels to take advantage of energy-efficient operating conditions and reduce their fuel consumption accordingly. As a result, EPLO has become an established upgrade solution for vessels operating at part engine loads.

The partnership between Accelleron and HD HMS has enabled Hapag-Lloyd to capitalize on the benefits of Engine Part Load Optimization. By investing in this solution, the shipping line is demonstrating its commitment to reducing emissions and improving vessel efficiency. As the maritime industry continues to evolve, solutions like EPLO will play an increasingly important role in promoting sustainable practices.

The successful implementation of EPLO projects on Hapag-Lloyd's container vessels serves as a model for other vessel operators looking to improve their efficiency and reduce their environmental impact. By adopting this solution, shipping lines can take advantage of the benefits of Engine Part Load Optimization and position themselves for long-term success in a rapidly changing industry.

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EazyInWay Expert Take

The integration of Engine Part Load Optimization (EPLO) solutions is crucial in the maritime industry, as it enables vessels to operate more efficiently and reduce their environmental impact.

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